Less downtime
See in real time which machines are running, which are idle and why. Downtime and alarms stop being guesswork and become data.
Industry 4.0 · IIoT
CNC IIoT
CNC Industry 4.0
Digitalise your machine park without buying an expensive MES. We connect CNC machines to your plant network, feed their operating data into your systems and protect the controls with complete backups.
Supported controlsHEIDENHAINSIEMENSFANUCMITSUBISHI
Benefits
What your company gains
Data-driven decisions
Actual machine utilisation and OEE data help you plan production, shift staffing and investment in new machines.
Fast recovery after a failure
When a control loses its data, the machine is restored from a backup instead of being rebuilt from scratch while you wait for the manufacturer’s service.
A self-reliant maintenance team
A trained maintenance team diagnoses faults faster and works safely around machines.
Services
Services for production and maintenance
Connecting CNC machines to the plant network
Program transfer without USB sticks, access to machines from the engineering office and a setup that follows your IT department’s rules. The first step in digitalising production.
Machine monitoring and ERP/MES integration
Machine data collection: run time, downtime and alarms. OEE and reporting data go straight into your ERP, MES, database or Excel.
CNC control backups
Full backups of Fanuc, Heidenhain, Siemens and Mitsubishi controls: parameters, PLC, programs, offsets and machine data. The scope depends on the control type.
Drive and electrical cabinet backups
Backing up the parameters of drives (VFDs) and other devices in the electrical cabinet. The number of devices differs from machine to machine, so we set the scope after inspecting the cabinet.
Training for maintenance teams
Reading electrical, pneumatic and hydraulic schematics and documentation, the LOTO (lockout/tagout) procedure and maintenance best practices.
Industry 4.0 without a big budget
Digitalisation without buying a new system
Production monitoring doesn’t have to start with an expensive platform. We build on what already runs in your company.
- Integration with what you already have. ERP, MES, databases, Excel reports.
- Start with a few machines. Begin with your most important machines and expand once you see results.
- Your data stays with you. On your servers and your network, following your IT department’s rules.
Ready-made tools
Faster rollout with our own software
We deploy proven CNC.exe tools, so you don’t pay for building a solution from scratch. They run locally, on your network.
Sentinel
Backups and programs
Control backups and program transfer between the office and the machine.
Observer
See machines from the office
The control screen and machine status without walking to the shop floor.
Overseer
Machine signals in your systems
Reading PLC signals and exchanging data with plant systems.
Scout
Machine network diagnostics
Quickly finds communication problems between machines.
Sage
Maintenance know-how at hand
Guides and materials for operators and maintenance staff.
How we work
How we work: stage by stage
Each stage is a separate order with its own quote, ending with a report and an invoice. You decide on the next step once you’ve seen the results.
Audit
A short, paid review of your machines, controls and plant network. No integration and no backups at this stage: we establish what is needed and to what extent.
Plan with production
Together with production and maintenance, we plan downtime and machine availability so the work doesn’t clash with your production schedule.
Separate dates
We split the work into stages with fixed dates, for example machine by machine or hall by hall.
Integration or backup
The main phase: connecting and integrating machines, or backing up controls and cabinet components.
A separate quote for each stage
You know the scope and cost before each stage starts.
A report at the end
Each stage ends with a report on the work done and the findings.
Payment for each stage
Each completed stage is invoiced separately, regardless of decisions about the next stages.
15 yearsof CNC machine service experience
5 yearsin maintenance: we know what downtime costs
FAQ
Frequently asked questions
Do I need to buy an MES to monitor my machines?
No. We feed machine data into the systems you already use: ERP, MES, a database or an Excel sheet.
How much does a CNC control backup cost?
We quote control backups upfront, based on the control type (Fanuc, Heidenhain, Siemens, Mitsubishi). Backups of drives and other cabinet components are quoted separately after an inspection, because their number varies from machine to machine.
Why back up a CNC control?
Losing control data, for example after a battery runs flat or a memory card or drive fails, can stop a machine for a long time. A complete backup lets you restore parameters, PLC and programs and get back to production faster.
Where is the machine data stored?
In your company: on your servers and your network, following your IT department’s rules.
How quickly do you reply?
We reply to enquiries sent through the form within 24 hours.
Contact
Get in touch
Tell us what you need, how many machines you have and which controls they use. We’ll reply within 24 hours.
CNC.exe Jakub Jasińskiul. Źródlana 57, 57-100 Gościęcice, Poland